As if you had a doubt as to who built this motor originally...
the plate on the 1000cfm custom billet throttle body says it all.

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Understanding the

406 CUBIC INCH LINGENFELTER BUILT SMALL BLOCK

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Some time ago, I lucked up and found one of John's killer prepped, full roller conversion fuel injected small block engines for sale near me.  The final price of the engine included a free 1988 IROC-Z (with a melted 700R4 tranny) thrown in for the asking. 

After several years of playing with it on the street and then not really doing anything with it, I yanked it out of the IROC-Z it was planted in and put it into storage for later installation in the 1989 Pontiac Firebird Formula 350 that I was chasing at the time.  That project came and went (not without a lot of fun in the process) and while the '89 Formula 350 is gone (having been replaced by the '86 TA), the 406 remains, homeless, like an old vet. 

Now, saying that a 406cid Lingenfelter small block is rare redefines the term "understatement".  There were only a finite amount of 400 cubic inch small block Chevy engines built and what few 406s that were produced by Lingenfelter were built up from seasoned (i.e. "used") blocks (like most of his engines).  LPE never truly produced very many 406 engines, probably only a handful or so making them some of the more rare (and powerful) offerings from LPE.

I even foolishly tried to sell the engine one time, on Ebay of all places, a year or two before John died but no one really knew what the engine was, how rare it was, or who John Lingenfelter was.  Needless to say, most people weren't interested, at the time.  After John died, everyone and their mother beat my door down to try to buy the motor but I had wisely decided to keep it for later use in one of my GM projects and more importantly as a piece of automotive history. 

Picture gallery

The black 1988 IROC-Z, originally a factory L98 car with T-tops,  converted to the 406 cid LPE small block by its previous owner.  The car was on its third 700R4 transmission and the current tranny was failing badly.  The 406 is not kind to 700R4s with its nearly 500 ft-lbs of torque.  The car was, however, still on its original, un-rebuilt 9 bolt Borg Warner posi rear with rear disc brakes and 3.27 gears.  I'm a big advocate of the BW rear ends.  I've seen a lot of GM 10 bolts fail in these cars, I have yet to see one Australian 9 bolt let go but that's just personal experience.  Your experience may differ.  Anyway, I'm not much of a Camaro man, I've always liked Pontiacs and the Firebirds.  I kept this IROC-Z in one piece just long enough to campaign it on the back streets for a few dollars on Friday and Saturday nights, lost interest in it, yanked the engine and sold the whole car (minus the engine and custom PROM chip).  I don't think I've thought about this car twice since then, the motor was all I wanted.

   

Pictured, circa 2000:  Working on my three hi-perf toys at one time; black 1990 5.0 liter TBI Pontiac Firebird Formula, black 1988 406cid LPE IROC-Z and black 1999 Pontiac Grand Prix GTP.  The IROC-Z was sold (minus the 406 engine and custom LPE programmed PROM chip) in the Spring of 2002.  The '90 Formula was sold the following Fall.  The Grand Prix GTP was sold in August of 2005 (right before Katrina hit South Mississippi).  Picture quality is rough because these are scans of old real photographs, I had the IROC-Z and the TBI project car long before I had a digital camera.  I picked up a 1989 Pontiac Firebird Formula 350 in the Fall of 2002, it is not pictured above as it was purchased after the '88 IROC-Z and the '90 Formula were long gone.  For looks, it was an identical twin of my '90 Formula except that it said "Formula 350" down the side instead of just "Formula".

The 406 Lingenfelter small block as it sat in 1999 in the engine bay of the 1988 IROC-Z

Torque monstah!  This thing, on a badly slipping 700R4, would boil rubber at 35mph and start to slide the rear end sideways just by punching the accelerator straight to the floor.

 

Engine Specifications

The 406 power plant was built by Lingenfelter Performance Engineering LPE of Decatur, Indiana. It started life as a mid-‘70’s small block 400 with 2 bolt mains.  The two bolt main blocks are actually stronger than the four bolt main block 400s, says Lingenfelter.

The block has been professionally bored .030" over, resulting in 406 cubic inches of displacement. The block was then magnafluxed, square decked, the cylinders were bored and honed with torque plates, align honed, deburred, painted inside and out, and had brass freeze plugs installed. The oil galleys were cleaned and plugged, and all bolt holes were cleaned and tapped.

The crankshaft is a 3.750" GM cast nodular iron unit that was magnafluxed and precision ground with the oil holes chamfered. The crankshaft was then electronically balanced, micro polished, and cleaned.

The connecting rods are the larger 5.7 inch types which replace the smaller 5.565 inch units. The rods have been magnafluxed, new bolts installed, balanced, and reconditioned for proper bearing clearance.

The cylinder heads are late model center bolt aluminum Corvette D-port heads. They have been magnafluxed, pocket ported, C.C. chambers, surfaces machined, pressure checked, and the spring height has been set. The valves are 2.00" / 1.60" diameter stainless steel with five angle valve job performed and screw in studs with guide plates have been installed. The stock black ribbed center bolt valve covers were retained.

The entire engine has been blueprinted. The cylinder bore and lifter bore diameter have been checked. The cylinder and piston taper have been checked. The piston diameter, clearance, deck height, ring end gap, bearing clearance, rod side clearance, crankshaft end play have been checked. The camshaft has been degreed, piston to valve clearance has been checked. The valves have been adjusted and the engine was primed with oil before it was test fired.

The engine is fitted with Speed Pro forged pistons, file fit Speed Pro plasma moly rings, Michigan 77 rod and main bearings. A 8" GM harmonic balancer, a heavy duty automatic transmission flex plate, and a Hays steel flywheel are all installed.

The camshaft is a retrofitted full roller setup. This package as installed included the high performance roller cam, roller lifters, springs, a high volume oil pump, oil restrictors installed and a bronze distributor gear to handle the load. A true double roller timing chain completes the setup. 

The cam is a steel billet ground hydraulic roller with the specs of 219 / 219 .503 / .525 and 112 degrees of separation at the lobes.  It is very choppy, about at the limits of streetability.  Lingenfelter designed this cam for use with his JL-1 Super Ram intake system, it is the hottest cam profile he offers for this system.  You'll notice that as hot as this motor is, the camshaft still doesn't use more than 219 degrees of duration...

An adjustable fuel pressure regulator has been installed as part of the fuel system.

The intake is an aluminum TPIS "Big Mouth" model. Attached to this intake are large intake runners, and on top of that sits a JL-1 Lingenfelter / Accel Super Ram intake. 

A custom billet 1000cfm 58mm throttle body unit is installed.

The stock GM TPI ECM will control the engine combination running a custom LPE burned PROM.

These images are full 1:1 scale scans of the actual computer print out work orders when this motor was built.  It may take a while to load each one.  Be patient.

Engine Work Order Sheet 1

Engine Work Order Sheet 2

Engine Work Order Sheet 3

Other information about this engine and the man who built it.


JOHN LINGENFELTER- (Oct. 6, 1945 - Dec. 25, 2003)- Who was John Lingenfelter?  A legend among legends.

The Lingenfelter 406 Energy Plus small block- Specs and information on the intake system and the advertisement for this engine from one of John's own catalogs.

 

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