THE REAL STORY OF THE L03
______________________________________

UNDERSTANDING THE 305 CUBIC INCH
ENGINE CODE "E" SMALL BLOCK CHEVY V8

The 305 cubic inch small block Chevy has enjoyed a strange fascination within certain hot rodding circles and more of a loyal following than many are ready to admit.  Some "knowledgeable" people will tell you that a 305 can't make any appreciable street power, they'll tell you that you can't ever do anything serious with any engine as small as a 305.  I tend to approach life differently than other people, instead of asking what a motor can't do, instead I ask what a motor can do.  Quite often, it is the smallest engines which give up the biggest gains in performance.  In all honesty, can you do anything with a 305 small block Chevy?  Yes, you can do plenty with the 305 small block Chevy and you can do it cheaply and easily.  One of the best examples of this particular motor is the engine designated as the L03.  The L03 engine, mostly found in the 1988 to 1992 Third Generation F-body Camaro and Firebird models, but also in certain other GM cars and light trucks, makes an excellent hot rodding project because it is plentiful, affordable, and offers a wide range of modification possibilities.

But why choose a 305 to modify instead of the much more popular 350?  People are quick to forget the 265cid and 283cid small block Chevy engines that eventually led to other engines like the 350. People forget the awesome 6000rpm plus 302cid V8 of the '67 to '69 Camaro Z-28, itself a 327 destroked with a 283 crankshaft.  302 cubic inches? In an era of high performance engines with much larger displacements, the 302 was just too small !  However, its small displacement didn't stop the high winding Chevy 302 from becoming a legend in its own right.

No.  The small 305 became unpopular mainly due to reasons other than just its small displacement, most of these reasons being the product of pure ignorance and hear-say among so called 'professionals' who acted like anything but...


The small block Chevy 305 V8
 

First introduced in 1976, the 305 has since gone on to prove itself more than adequate for standard duty and high performance use on the street and at the strip.   The 305 found a home in GM's F-, G-, and A-body cars for a long time, as well as other body styles.  In fact, the 305 has many inherent advantages that are often overlooked:

• The 305 probably came in your car or truck to start with.  This means that you already own the engine because it came in your car or truck.  Chances are, it is still in your car or truck right now, so use what you have!  ( I, for one, am not the kind of mechanic who yanks out a perfectly good engine just to put another in its place.  Not when the first motor is working just fine and has loads of potential.)

• The 305 is a small block Chevy, which means that it shares a wide range of interchangeable parts among other engines in the small block Chevy family. Cams, intake manifolds, headers, etc. will all pretty much (with only a few exceptions) interchange freely.  This fact alone makes the 305 easy and economical to modify, both big plusses in the world of hot rodding.

• The 305 has the same stroke as the 350, a stroke which inherently offers both strong low-speed and mid-range torque for its rather small volumetric displacement.

• The 305 is more fuel efficient than the larger displacement 350.

The 305 V8 was slow to catch on at first, but as the GM performance cars (F-body) got lighter, and with the advent of the 'space age' designs of the 3rdGen F-body, the 305 became a logical choice for inclusion in the new 3rd Generation F-body. In an era of downsizing, the loss of individual division engines over a more logical 'corporate' engine line, the 305 was chosen as the power plant for the next generation of Camaro and Firebird. It was small, powerful, and lightweight. It provided the proper amount, at the time, of power and economy and because it was a small block Chevy, parts and future modifications were seen as part of the evolving life cycle of this motor.  The choice to include the 305 as the power plant of choice for the top of the line 3rdGen F-bodies meant that GM could adapt the plant to meet performance and fuel standards using existing parts.

Now, just to make sure that we are all on the same level, let's look at the basic specifications for the small block Chevy 305 cubic inch V8.

Chevy Small-Block V8
Engine Specs
  All dimensions in inches
or fractions thereof.
     
Displacement (English):   305 cubic inches
Displacement (Metric):   5.0 liters
Bore:   3.736"
Stroke:   3.48"
Journal Diameter-Main:   2.45"
Journal Diameter-Rod:   2.10"
Main Bearing Cap:   2-bolt
Con Rod Length:   5.7"
Rod / Stroke Ratio:   1.64"
Max Overbore:   0.060"

The one main limiting factor of the 305 seems to be the small 3.736 inch bore size.  This is even smaller than the original 1955 265cid small block.  This small bore size, fortunately (or strangely, depending on how you view it), is paired with a relatively long 3.48 inch stroke (a stroke shared with the much more popular 350cid small block).   This small bore size and long stroke allows for a good amount of low rpm grunt, but this power rapidly winds out to almost nothing by the time the engine revs past 4500rpm.   Many engine specialists and builders cite that this is the main reason why the little 305 has never responded as well to typical 'small block Chevy' modifications as its larger cousin, the wildly popular 350.  The 305, due to its very design, is inherently a top end shallow breathing motor.  Match this design characteristic with a restricted intake and a cookie cutter exhaust system and you have problems that compound each other to choke most of the performance out of this motor.

Despite this obvious failing, and contrary to wildly popular but completely unfounded belief, the 305 small block Chevy is just fine for use as a high performance engine. 

During it's service life in the 3rdGen F-body, the 305 underwent many changes and breathed through many different types of induction processes. This capable motor started out breathing with a Rochester four barrel computer controlled carburetor, briefly flirted with a complex cross-ram throttle body injection setup, enjoyed an optional TPI tuned port fuel injection system, and finally went back to throttle body injection as it's mass produced main stay form of induction.

If you have an L03 V8 as your starting project motor, then there are two more distinct advantages to owning this particular engine:

Many people make the mistake of thinking that a LB9 TPI engine is the standard engine of the high performance F-body.  This would be incorrect.  The LG4 / L03 was the standard engine for most V8 powered models of F-body during the third generation F-body, 1982 to 1988 as the years for the LG4 and 1989 to 1992 as the years for production of the L03 to be more specific.  The TPI motors, during the years that they were available (1985 to 1992) were simply extra cost options to the base models of Z28, IROC-Z, Formula, and Trans-Am.  It was a special order induction system, often packaged with special performance enhancements and suspension upgrades and was not the base model engine.

The 305 was mated to many different transmissions as well throughout its service life in the 3rdGen F-body; starting out with a lowly three speed automatic transmission, to the 200R4 four speed automatic overdrive transmission, to a higher capacity 700R4 four speed automatic overdrive transmission and to an even stronger 700R4 overdrive transmission (introduced in 1987).  Stick throwers got a rather weak four speed manual transmission for the first third of the generation, and finally a high capacity five speed manual transmission in the later years.  The little engine would find a home in the 3rdGen F-body for ten years, an incredible run for a 'corporate' engine. Enthusiasts liked the 305 for what it was; light, powerful, and with the inherent ability to wake up with the simplest of modifications.  It had enough grunt on the street to satisfy the power hungry whose wallets were deep enough to buy one of these cars brand new and the 305 held its own against other corporate performance motors of the era.  What you could get for the 350, you could get for the 305, mostly, and that made the smaller engine a success in its own right.  The first five years of the 3rdGen F-body production, the only V8 motor that the buyer could order in their cars was the 305.  It was not until 1987 that the larger 350 appeared as an option in the F-body performance lineup and even then it was of limited availability and breathed through the TPI system.  Power between the 305 and the 350 was always close, a fact that surprised many die hard performance enthusiasts who preached that the two motors would be completely different in their available performance capacity.  Zero to sixty and quarter mile times for the heavily optioned 305 TPI with a manual transmission and the optional performance packages versus the larger 350 TPI with an automatic (only) transmission with the same performance packages were very close, often within a few tenths of a second of each other, clearly showing the high performance capacity of the smaller motor and its ability to keep up with the best of the run.

What follows is a general essay based upon on my personal opinions, research, and experience with the L03 5.0 liter small block Chevy V8 and of the merits of keeping your throttle body injection (TBI) system. These are my own opinions, they may or may not be wholly correct, but this is the knowledge as I understand it.  I back up my arguments with fact whenever possible and have attempted to gather, to the best of my knowledge, any and all information out there on the L03 motor and its interesting induction system.  I hope to pass this information on to other performance enthusiasts who may not have made up their mind completely about whether or not to keep their 5.0s and TBI units, to encourage those who might be considering switching from TBI to a weaker carburetor or to the much more complex TPI tuned port fuel injection system to have second thoughts and to give them reliable information with which to make an informed decision.

I hope this information will also reach new enthusiasts to the sport of hot rodding, new enthusiasts who might be owing their first F-body or sports car ever, enthusiasts who don't really know anything about the motor in the Camaro or Firebird that they just purchased but are anxious to learn and to use such information to make well informed decisions.  These cars are cheap enough now that first time drivers are acquiring them.  The Camaro and Firebird have long histories and equally long lines of loyal followers but sometimes, enthusiasm is used as a substitute for knowledge, often with detrimental results.   This information has been gathered from many sources, too many to ever list, and from a lot of hard experience gained at the expense of a bruised checking account and scraped knuckles from swinging wrenches on this motor.  If a source of information was vital to my discussion, I have included a reference to the author and their work where applicable.

I'll go ahead and tell you my opinion up front; keep your 5.0 and your TBI setup.  You can achieve a high level of performance out of this little motor with simple, time honored hot rodding modifications.  The 305 really is a diamond in the rough, waiting to be polished, waiting to be shined to all the brilliance that it is capable of.  Why should you keep what could be argued to be the most hated and misunderstood motor in 3rdGen F-body history?  If you keep reading, I'll give you plenty of reasons on why you should keep your L03 but only if you have an open mind and only if you are truly interested.   Even if you don't like TBI, or you don't own a TBI car, please read on.   I promise you will learn something that you did not know before ...

Throttle Body Injection (TBI)- Just what do I have in my car?

The electronic throttle-body injection assembly found on the model year 1988 to 1992 5.0 liter L03 305cid V8 motor is a Rochester Products Division Model 220 series TBI unit.  The Model 220 is equipped with twin Multec fuel injectors each with a 43mm, 1.693-inch bore.  The injectors are mounted above the butterfly-like throttle body assembly.  The injectors are current-technology, ball-seal-type units that deliver fuel at a maximum rate of 54lbs per hour (24.5kg) at a conservative 10-psi fuel supply pressure.  Engine idle speed is controlled with a simple pintle driven by an ECM-controlled stepper motor in the throttle bypass air circuit.  The system continuously self-adjusts for all air density variations and engine load parameters as the ECM moves the idle air control pintle in or out the correct amount required to maintain the proper idle RPM.  A special idle air passage in the throttle body assembly itself distributes air evenly to both sides of the engine, resulting in improved idle quality and low-speed drivability.  A variety of sensors placed around the unit and the motor itself provide the ECM the input necessary to adjust the engine operating parameters.

It sounds complicated, but TBI is actually easier to work on than a carburetor, and a lot more efficient.

TPI Tuned Port Injection versus TBI Throttle Body Injection versus Carburetor

There are currently three camps in the 3rdGen F-body performance line up; those for TBI, those for TPI, and those who prefer carburetors for induction over any form of EFI.  Which induction system is best is a popular argument online which only further divides the GM camp.  Often is the case, instead of building each other up and sharing knowledge, GM F-body owners are more content with pointing out how some Camaros and Firebirds aren't 'real' Camaros and Firebirds simply based on their induction systems and motors.  The arguments often get personal and unprofessional in short order, leading to a vast amount of negative perception given to owners of these cars by other more mature performance enthusiasts.

Why choose throttle body injection over tuned port injection or a carburetor?  What is each type of induction system? How do they work and what are their advantages?  Why is one system better necessarily than the other?  Is one system really better than the other? So many questions with really just one honest answer: choosing your induction system is more a simple matter of choice than anything else.  It is a choice that requires some hard research and lots of information as well in order to make an informed decision before wasting time, effort, and money.  When it comes to modifying your F-body (or any vehicle for that matter), some careful thought on your part is going to be required before you even pick up the first wrench or order your first part.  Careful thought as to what level of performance you desire or better yet and more importantly, what level of performance that you can afford is absolutely critical to the success of your project.

What is the perfect induction system?  I think that is a rather simple question to answer.   My philosophy is that the most perfect form of induction system for any motor is the one that works best for you.  The perfect induction system is the one which gives you the performance which you desire.   I find it hard to believe the rampant immaturity of those on the Internet who would think that one induction system would be the answer for everyone.  People and motors are equally different, their needs and designs are different, as are their goals and intended purposes.  How you approach the solution to these needs is, in the owner's mind, the right way to do things.  A vast amount of maturity is gained when you realize that what you have sitting on top of your motor may be perfect for you and at the same time totally wrong for someone else.  Trying to make a blanket statement that one form of induction is superior to all others only belies a deep amount of ignorance and a total absence of simple mechanic's common sense.

It is considered heresy in some close minded circles to even mention TBI as being worth keeping, let alone as being a possible high performance fuel injection system worthy of ever being modified.  There are many people out there who simply don't understand what a 305 is capable of or what TBI can do.   Why keep the little 305 at all when you can drop in a 350?   Many wrongly figure that since the most powerful 3rdGen F-body cars ever were powered by the optional B2L 350 TPI engine, an engine that was taken (minus the heads and proprietary tubular exhaust manifolds) straight out of the Corvette, and that Corvette never came with a 5.0 liter engine, then that a 350 and TPI must be the only way to go.  Corvette is GM's flagship world class sports car, and what powers it therefore must be capable of making world class power.  After all, the Corvette, the greatest American muscle car ever, never had a 305 or a TBI...  Or did it?

Yes, the Corvette had both, but only if you know your automotive history.  In 1979 and 1980, all California purchased Corvettes had a 305cid due to strict smog restrictions in that state.   And in 1982 and 1984 (there is no such thing as a 1983 Corvette, bit of trivia there, the Corvette just wasn't made that year as it was between the C3 and C4 body styles), the Corvette was powered by a highly capable throttle body fuel injection system that garnished its fair share of praise in its own right.  During the production years of '82 and '84, the Corvette had a 350cid V8 topped with the L83 CFI Cross Fire Injection setup.  This setup consisted of two separate single injector TBI units mounted on an old style '60's era Chevy cross-ram manifold.  The system was fed by an integral dual inlet factory designed cold air induction system molded into the underside of the hood.  The L83 CFI motor was an amazing engine, it still is, and would prove to be the benchmark for which GM engineers would design and build the later TPI EFI system.

So the Corvette had a 305 and it had TBI.   What does that mean?  Do you know *WHY* GM and Chevrolet invented the Tuned Port Injection system in the first place?  This is an interesting story and it is funny as well.  GM introduced TPI in order to make the 305 small block have the same impressive torque as that generated by the larger throttle body injected L83 350cid small block.  The TPI system was designed to emulate the power of a TBI fed 350 on the much smaller 305.  As you will see later in the discussion, Chevrolet got very close to this benchmark requirement.

Why keep the 305 and / or the factory TBI system, when the larger 350cid small block is obviously a much better choice and TPI seems to be the only choice for real performance applications?  This question has been asked many times, and I want to give my carefully thought out opinions on the matter.  There is a lot of hear-say on the Internet, misinformed people who give their agreement to something that they don't fully understand just in order to be accepted and not rock the boat.  I question why people don't use the 305 motor, or when they do use the 305, why they rip off the TBI system and drop in a TPI system or (gack!) a outdated trouble prone four barrel carburetor and rip the wiring harness and computer system out in the process.  Why?  That doesn't sound logical to me, to rip out a perfectly good motor and a highly capable induction system for something that everyone else has.  It doesn't make sense to me to rip out a highly adaptable system and install something that is only going to give you more trouble and then claim that it was easier or better!  I question anything that 'everyone' else does.  If everyone is doing it, then that probably means that something was missed along the way.

TPI is impressive, but it just doesn't 'feel' right. Lots of 'oomph' on the bottom end, breathing like a asthmatic vacuum cleaner with a full collection bag on the top end.  Maximum horsepower for a tuned port injected engine is reached by 4800 RPM as the length of the runners inherent to the design simply can't support the necessary air flow required for a power peak at higher engine speeds.  The LB9 and B2L / L98 are no high winding 302 and LS1, that's for sure!  And people think this is high performance?!

Well, TPI is a great injection system, if used in the proper performance application. TPI is both powerful and efficient and it is very beautiful to look at.  The aftermarket companies make lots of parts for it which leads to another rather simple question:  If TPI is perfect, why then are there so many aftermarket upgrades out there for this system, why does it seem that you have to replace every single component of it to get it to flow well enough to accept any serious horsepower?  I find it hard to believe that something can be perfect when you have to rebuild it from the ground up, replacing all of the parts in the design just to get it to acceptable performance levels.  This irony is apparently lost upon the die hard TPI fanatics out there.

What is TPI or Tuned Port Injection?

TPI is a direct port, dry manifold style fuel injection system installed, as a option, from the factory on many 3rdGen F-body cars from '85 to '92 (in a 305cid format, it would be '87 before the 350 was available in a F-body) and on Corvettes from '85 to '91 (only in the 350cid format).  Each individual cylinder has its own dedicated fuel injector, driven at a computer controlled duty cycle for a precision mapped pulse array. No 'wet' fuel mixture passes through the intake manifold, hence the term 'dry manifold' system. Air is taken in through a simple (and somewhat restrictive) throttlebody valve assembly and then mixed at the cylinder with the pressurized fuel introduced by computer controlled fuel injectors. This design allows for greater efficiency in making power across the engine's power band and indeed, TPI systems are very efficient at keeping horsepower and torque closely related throughout the power band.  TPI induction systems are also very good at making extra low end torque, a must for serious street and power applications.  But in every design, there are always trade-offs and limitations.

A TPI setup specializes in making low end torque, and in keeping a very strong power band throughout the operational limits of the engine.  TPI prevents deep valleys in the power curve, and tends to keep both horsepower and torque very close to each other throughout the power band.  Since the design of the intake manifold, and the intake runners themselves, can be matched to air flow rather than a mixed air / fluid flow, efficiency can be increased dramatically over a 'split mixture' design (not a dual plane design, which is a totally different concept). If you only have to worry about how air is going to be passing through the intake passages, then the design of the passage can be created to better accommodate the air flow. It's simple physics.   A completely 'dry' air mixture flows differently than a air / fuel (wet) mixture would flow.  Plain air flows way differently than a super saturated mixture.  That's elementary fluid dynamics and physics.

Typical 4V Carb Intake Manifold* Aftermarket TPI Intake
Manifold with Runners*
Typical TPI Intake Manifold*
4bblman.jpg (8187 bytes)

*carburetor not shown for clarity

tpiwrunner.jpg (10045 bytes)
*Intake Plenum not
shown for view clarity.
tpibase.jpg (7210 bytes)

*Intake runners removed
for view clarity.

Notice that on a TPI system, air is taken in and then fed to each individual cylinder via a dedicated intake runner.  Air is sucked into the plenum (not shown but obviously missing) and then diverted through simple mechanical operation to each cylinder in turn, in sequence, as needed.  At the bottom of each runner, the incoming air will find a dedicated injector.

TPI is great for low end torque, but stock systems tend to bleed 'dry' on the top end, running out of steam.  TPI, in most tests that I have seen, is not a big horsepower generator. TPI beats a good (read properly tuned) carb setup by only a few horsepower (like one or two horsepower) but where it really shines is in low end torque production, generally creating an additional 10% of the total engine displacement in torque over and above that presented by a carburetor setup, and we all know that torque is what wins the race.  So, you would think that TPI is the end all of fuel injection systems.

But sadly, it's not.  Not by a long shot.

As originally designed and implemented, Chevrolet's dry flow only TPI manifold components are intended to produce strong mid-range torque, but at a significant loss of top-end power.   The dry flow EFI system was designed so that the smaller 305 could have as much torque as the much larger TBI injected 350 cid V8 possessed.  The factory TPI system is simply too restricted in overall flow design for any serious high RPM operation or performance. Even on a carefully modified engine, the most extensively altered TPI system will still only reach peak horsepower between 5000rpm and 5250rpm.  Most TPI owners will tell you that they hit a brick wall at 4700 or so RPM.   This combined with the loss of power inherent in the small bore size and long stroke of the 305 makes the stock 5.0 liter TPI motor pretty much a paperweight when it is revved past 4800rpm.  Two strikes against TPI; the physical limitations of the motor design and the physical limitations of the induction system.   Sure, you can rev your motor faster than this, but you are *not* making power.   You're just making noise, and unfortunately, noise does not win races.  If it did, we'd all be buying 5000 watt stereo systems with subwoofers and playing CDs of drag race sound effects...

"There is a big difference between being fast and powerful and just being loud and annoying."

That is one of my sayings.  I have it reproduced on a T-shirt.  The saying gets a lot of looks and laughs from those who understand the philosophy behind the saying. 

When it comes to performance engineering, the TPI system is fat with a portly 17+inches in length (Jenny Craig comes to mind, not John Holmes), the tuned runners (which are responsible for the strong mid-range torque that this system enjoys) are just too restrictive in their design (and thus are also primarily responsible for the high rpm power loss!).  Now, horsepower, as we all know, is partially a function of specified engine rpm and horsepower is torque applied over a given period of time (like a full power run down the quarter mile). Therefore, tests have shown time and again that a four barrel carburetor sitting on top of a high performance intake manifold will always grunt out more top-end power -(but less mid-range power)- than any TPI system.  This is a flaw inherent in the design.  The TPI system, by its very design, is not a top heavy breather by any definition.  It is, however, an ideal low range torque producer.

Do you know what famed engine builder John Lingenfelter says about TPI?  It isn't very flattering, but then again, truth seldom is.

" Since a multi-point EFI manifold is a dry-flow design because it transports no wet fuel, it gives the intake manifold designer much more freedom.  The original TPI intake manifold took advantage of this design freedom to increase runner length to create mid-range torque.  An interesting aside to this story is that there is no difference in size between the 305 and the 350 TPI factory manifolds.  This is because the TPI was originally designed to increase the 305's torque, since misguided planners at design time had dropped the 350 from future Chevrolet plans!  Thankfully, Chevy discovered that performance wasn't dead and quickly rushed the 350 back into the production plans.  Unfortunately, Chevy was forced to use the 305 TPI manifold since no other performance intake existed.  This explains why the stock 350 TPI engine tends to give up at around 4800 rpm as opposed to a higher rpm point, because the intake was originally sized for an engine 45 cubic inches smaller!"

"This long runner length creates tremendous torque in the streetable rpm range between 2000 and 4000rpm.  The disadvantage is, as we've mentioned, the small, long runners are not conducive to high rpm power.  Bolted to a 350, the stock manifold gives up way too early.  Bolting a stock TPI intake to a larger 383 motor is like bolting on a 283 two-barrel intake and carb, giving new meaning to the term "induction limited." "  -John Lingenfelter, "John Lingenfelter On Modifying Small-Block Chevy Engines"

If anyone knows about TPI, it's John Lingenfelter.  TPI sucked so bad in factory form that John Lingenfelter had to reinvent the entire TPI setup and design from the ground up.   He called his new invention the "box ram", which later was picked up and produced by Accel under the market trademark name "Super Ram".

So, if TPI isn't the best induction system out there, then what is?  The truth is, your choice of induction system depends on a lot of factors.  Money, time, effort, level of performance desired, etc.  In my own opinion, the best induction system is whatever makes you happiest, whatever gives you the performance level that you desire, and whatever you can understand, afford, and maintain.  You need to realize that each type of induction system has its advantages and disadvantages.  So, what is an alternative to running TPI or a carb?  What form of induction has both strong bottom end and a healthy ability to breathe deep on the high end?

That's an easy answer: TBI Throttle Body Injection.

TBI: Throttle Body Injection

There is a powerful yet simple EFI system waiting out there in thousands of 3rdGen F-body cars, in various other GM cars, and in some light truck applications. An EFI system that is often overlooked, or just simply discarded out of ignorance and lack of any applicable fore sight or  knowledge. This engine is the L03, 5.0 liter V8 and it is fed by a dual injector TBI unit. The TBI setup on the L03 differs greatly from the earlier Cross Fire Injection TBI engines in that the L03 is more readily, more easily modified. The Rochester Model 220 unit doesn't suffer from the restricted runner design of the earlier CFI system, and therefore, is much more adaptable to performance operations.  In fact, the L03 setup responds very well to the simplest 'go faster' modifications, more so than even the tired old LG4 power plant which it replaced.

If you search the Internet or visit the various 3rdGen F-body oriented sites, you will run into a lot of people out there who will bad mouth the TBI setup.  You'll hear tales of how the system caused nothing but problems, how someone took the TBI system off and threw it as far as they could and dropped a carburetor or TPI system down in place of the TBI and now the car runs six seconds quicker in the quarter mile with just this one modification, etc.  You'll hear people who tell you stuff about TBI that you know is wrong given even the smallest amount of mechanical common sense.  Most of the TBI information out there is bravo sierra.  You'll hear people, and I mean people who have NEVER owned a TBI powered car or worked on one, give you so called 'expert advice' on how to rip out the TBI system and put either a TPI system or a carburetor on it.   I have a term for these people.

I call them the TBIgnorant.

They are the ones who point out very quickly that your TBI powered F-body is not a 'real' Camaro or Firebird and that you don't have a 'real' motor in your car.  If your car had a TPI or carb fed 305 in it, yeah, then it would be a 'real' Camaro or Firebird.  I think a lot of the whole anti-TBI movement has to do, again, with size.  Call it penis envy.  Look at how a TPI system is setup.  All those beautiful curves, that throttle body with the twin butterfly opening, the Medusa-like intake runners that angle down from the plenum.  Even the very word 'runner' conjures up visions of high performance attributes.

In direct comparison, look at the muscular chunk that is the Rochester Quadrajet.  Those four big bores feeding air and fuel, those fuel lines and vacuum secondaries.  Then look over at the lowly TBI setup.  Two little dinky fuel injectors sitting on top of a restricted manifold that wouldn't be fit for a two barrel carburetor.  WHO could ever make power with THAT?  TBI, IMHO, isn't 'manly' enough for the 'real' performance enthusiasts, so it is bad mouthed and put down.  Size matters and apparently, it matters a lot.

I have found that the people who do the most damage to TBI through words and messages and 'advice' have never even owned TBI.  The ones who talk bad about TBI and have owned TBI are usually hamfisted amateurs who threw parts at it in a haphazard fashion and when the project or motor fell flat on its face, they threw their hands up and immediately began to point fingers at the engine instead of their own mechanical ignorance and ineptitude.  You wouldn't believe how common that last instance is!  In the midst of the beautiful, even alien lines of the TPI system and the old and familiar squat shape of a tried and true carburetor, the TBI unit just kind of stood out like a sore thumb.  It wasn't TPI, and it wasn't a carburetor; it was a hybrid of both, an ugly step child that few understood and even fewer wanted to learn about.   It looked like a carburetor but acted like fuel injection which led to all kinds of confusion and misconceptions.  TBI was unfamiliar, TBI was different, TBI was just plain strange.  The closest that TBI has been described as is that it looks like a 2 barrel carburetor.   I see the resemblance, easily, but TBI is much, much more than a simple two barrel carburetor.

Typical 2 barrel carburetor Typical dual injector TBI unit
wpe22.jpg (4953 bytes) wpe25.jpg (4905 bytes)

TBI has been (somewhat wrongly) termed a 'smart carburetor'. It is 'that', and much more. TBI is digital / electronic fuel injection system that utilizes the traditional wet manifold design.  TBI shares the wet manifold design with the long aging carburetor, among a few other similarities, but TBI is not a 'smart carburetor'.  If I were to refer to TBI in comparison to the intelligence level of a carburetor, 'smart' would be an insult.  Adjectives like 'Brilliant' and 'Genius' would be more appropriate than just 'smart'.  In comparison to TBI, the typical carburetor does well to reach the descriptive adjective of 'retarded' in comparison.  TBI is highly capable, precision computer controlled and adjusted fuel injection, and differs from TPI only in how the fuel is introduced to the cylinders. TBI sprays fuel into the intake manifold, under high pressure and in precise amounts according to data taken from numerous sensors in and around the engine, all controlled from a dedicated engine management computer termed the ECM by GM. This fuel spray is mixed precisely with a carefully determined amount of air at the point of entry, whipped through the intake manifold by engine vacuum and distributed to each cylinder by air flow and vacuum routing.

Sound like a carb to you?

Not quite. A carb relies on highly inaccurate and often inconsistent engine generated vacuum to feed and mix the fuel properly. Very inefficient and unpredictable and when compared to the computer controlled injection systems, very primitive.  EFI is the future and the carburetor is the past.  There are many reasons no American car is produced with a carburetor.  Those reasons include; drivability, economy, efficiency, power, reliability, and throttle response.  All very good reasons.  A carburetor just can't compete with EFI, not in the light of educated argument and real world performance.

Here's what the GM techs said about TBI:

"Everybody figured throttle body injection wouldn't fly because it was nothing more than a force-fed carburetor. When you run it on the dynamometer it doesn't look like anything. When you measure the various parameters such as mixture distribution and brake-specific fuel consumption, it doesn't look like anything. But, when you put it against the best emission controlled carburetor we had in 1979, '80, and '81, the car drove worlds better with Throttle body fuel injection. It translates to something that's measurable in car fuel economy and drivability and the customers love it."

Now that we have described the various induction systems, let's talk about manifold designs and induction operations.

Wet Flow Manifold Design

Where the TPI (or any port fuel injection system) manifold only flows dry air, feeding each cylinder with it's own dedicated injector to deliver the fuel at the cylinder and only at the dedicated cylinder, the TBI system is the exact opposite in operation. On a TBI system, the intake manifold has the fuel injectors (usually one or two factory, sometimes as many as four in some aftermarket applications) mounted directly over the intake manifold, much like a carburetor. Fuel is delivered under high pressure in precise amounts, into the decreasing radius venturi-like intake ports of the manifold.  All of this occurs as engine demands are met by the onboard computer and its control of the TBI system.   Air is drawn in and mixed into the fine spray of fuel, and the combined air / fuel mixture is introduced into the intake manifold at the top of the manifold. The injectors are mounted over the top of the intake manifold, and fire down into the top of the manifold instead of being individually mounted over each individual cylinder and firing into each individual cylinder. Thus, TBI is a 'mixed flow' or wet flow system, in that the intake passages are designed to flow, at as much efficiency as they can, a 'wet / dry' mixture of fuel and air. When you flow two types of medium, in a saturation mix, you have to make compromises in the design, which leads to the loss of low speed torque that the TBI suffers over the TPI setup.

The wet flow design also has a disadvantage because of the nature of the liquid (fuel) to condense, pool, or come out of suspension (mixture) at any hard turn or curve in the manifold.   However, like a carb, TBI pulls stronger on the top end.  The low speed torque loss is not an insurmountable obstacle, and with a little patience and tuning, can be overcome quite readily.  In fact, with a few low cost bolt on parts, that low RPM torque disadvantage is all but nullified on the factory TBI setup.

Another advantage that TBI (and a carburetor) has (both wet flow systems) over the dry flow MPFI or TPI systems is that the 'wet flow' mixture of air and fuel work to physically cool the intake, reducing the temperature of the intake charge and increasing performance over time.  Because heated air is passing through the 'dry flow' systems, the intake manifold gets hot, soaking up this excess heat, and in turn heating the incoming air hitting the cylinders.   Air is not a good thermal conductor, so the heat of the intake manifold has nothing to transfer to, thus the intake manifold retains high amounts of thermal heat over longer periods of time than a wet flow manifold design.  This hotter air hitting the cylinders is robbing the motor of potential power.  You know from physics that cold air is denser than hot air, and that density allows more fuel and air to be packed into a smaller charge thus producing more power.  Anytime that you heat the incoming air, you lose power, simple physics.  You must cool the intake charge to make consistent power.  The density and temperature of the air is a major flaw that is inherent in the overall design of the dry manifold system.  That is why you see TPI / MPFI cars at the track with sacks of ice on their intake plenums between runs.   The owners are trying to cool their intakes back down to a manageable level in order to make all the power that they can.  The ice is cooling the manifold, removing the excess heat built up from the flaw inherent in the dry manifold design.

As one person said in an Email to me:  "The main difference between TPI and TBI is that you won't see me at the race track with my hood open and a five pound bag of ice sitting on top of my intake between runs!"

Here is how a TBI manifold compares to a typical four barrel carb manifold.  See those two small intake passages?  Can you say 'restrictive'?  Try running the Boston Marathon while breathing through a coffee stir stick and you'll get the idea of how restricted the TBI manifold really is from the factory.

Typical Four Barrel Carb Intake Typical TBI Intake Manifold
4bblman.jpg (8187 bytes) tbiman.jpg (8642 bytes)

There is talk of using a single plane manifold (SPM) on the TBI for performance mods.  For those of you who were wondering how the SPM would stack up against the TBI manifold, let's compare all three manifolds here below.

Typical dual plane 4V manifold Typical Single Plane 4V Manifold Typical TBI Intake Manifold
4bblman.jpg (8187 bytes) singlepln.jpg (8830 bytes) tbiman.jpg (8642 bytes)

You can see the possible advantages of running a single plane manifold over the dual plane manifold.   The TBI injectors would have a much greater area to fire into, and with the added area to draw into, there should be plenty of power.  The short intake runner design of the SPM might be overcome by the higher pressure of the EFI system, but I have my doubts.  Since a TBI or any EFI system is pressurized vs. the normal vacuum operation of a carburetor, torque loss down low with the SPM shouldn't be as great when running TBI.   Also since TBI is so restricted, freeing up this space for the intake (compare the middle picture and the far right picture) should result in plenty of breathing space for the throttle body injection unit.  You will have to use a TBI to four barrel adapter plate, available from Holley or TurboCity for this installation.  For more on this, follow the link "modifying the L03".   I think that the mixture stealing problem would still be prevalent in the TBI fed SPM, but only hard research and experience will tell for sure.

It should also be noted that all dry-flow manifold designs are by their very nature, single plane manifolds and as such, may not be the best design for making torque low down in the power band.

Typical Single Plane 4V Manifold Typical TBI Intake Manifold
singlepln.jpg (8830 bytes) tbiman.jpg (8642 bytes)

All of this talk of carburetors, carbs, TBIs, and throttle bodies, you would think that you had better see a picture of one, right?  Just to know what you are working with.  I sometimes forget the age group of some of my audience.  I have to remember that some of the people reading this were being born when I was graduating high school!  That means that they have NEVER seen a factory installed carburetor!  They have always lived in a world where any new production vehicle has always been powered by a EFI system (whether a TBI or MPFI multi-port fuel injection setup).  Electronic fuel injection, once the marque of only the most expensive models of cars, can now be found on every single car and truck, from the lowly Hyundai up to the fastest Ferrari.  That is how the world is changing now.  Here is what a carburetor looks like, compared to a throttle body injector unit.

Typical Four Barrel Carburetor
(Edelbrock Quadrajet)
Typical TBI Dual Injector Unit (Holley). Typical TPI Throttle Body Unit
(BBK / Edelbrock)
carb.jpg (12639 bytes) wpe2F.jpg (6772 bytes) tpitbi.jpg (10835 bytes)

Those two tubes that the injectors fire down are called venturis, they are decreasing radius, generating an increase in intake charge velocity.   The unit in the middle is a TBI from a 7.5 liter (454cid) truck engine, with full 2" bores.  Your L03 TBI unit looks almost the exact same except it has smaller 43mm, 1.693" bores.  The differences are almost purely mechanical but the performance potential is greater for the larger unit.

I included the TPI throttle body unit just to go ahead and answer your next question.  Why does TPI have a throttle body?  Simple.   A throttle body is part of both systems.  A throttle body is not a form of fuel injection, rather it is a form of air or air / fuel control.  The TPI system uses a throttle body to control the intake of air through the system.  The TBI system uses the throttle body to control the flow of air and fuel through the system as the air / fuel mixture is sprayed into the throttle body unit from the injectors mounted above the butterfly assembly.  The TPI throttle body is very similar in operation to the TBI throttle body with the exception that the TBI flows wet and the TPI flows dry.  Disoriented?  OK.   On the carb and the TBI system, the air cleaner (and air filter) fit up around the top, sitting on top (or around) the unit.  On the TPI system, the intake air hose is connected to the rim you see to the front of the unit.  Also the black metal plate on top of this aftermarket TPI throttle body reads "TUNED PORT INJECTION" on the factory unit.

If you look closely at the TPI unit (right), you will see two 'coin' shaped butterfly valves inside the unit.  You will see the hinge on the right side which controls the lever which opens and closes this butterfly valve (both open and close at the same time, in unison).  This 'throttle body' on the TPI is the first part of the system.  It controls the amount of air that is being drawn into the engine, and on stock TPI systems, this is a restrictive element in the system.   However, this throttle body only controls the amount of air that is being processed.  It does not ever see liquid fuel.  Also, note the venturis.   These are also repeated on the TBI unit, under it.

I would also like to further define what TBI and TPI are.  In my opinion, the terms are very confusing.   TBI should better be termed Pre-Throttle Body Injection and TPI would be better termed Post Throttle Body Injection.  If you look above, you will see that the TBI unit injects fuel directly into the throttle body, in front of the throttle body assembly.   The TPI throttle body, in direct contrast, injects fuel far past the throttle body.  The TPI injects fuel into a dedicated tuned port, and each cylinder has it's own dedicated tuned runner.  The TBI unit instead feeds 8 cylinders from only two injectors, mounted above the intake manifold, and drawing the charge through using engine vacuum, and a variety of signals and info from various sensors and electronics.

What's a carburetor, you ask?  Good question.  A carburetor is a very low tech, even primitive fuel metering, measuring and delivery system (high tech ninety years ago!) that has since been replaced by modern electronic fuel injection systems.  A carburetor operates off of engine vacuum mixing fuel with air and then allows the engine vacuum to draw this fuel / air charge into the intake manifold.  Four barrel carbs are known as such due to the fact that they have four venturi tubes.  The first two 'barrels' are small, and are called the 'primaries'.  The other two barrels are much larger, over twice as large, and are called 'secondaries'.  When all four are opened (either by vacuum or mechanical leverage), then large amounts of fuel and air are drawn into the engine.  You'll know how this feels if you've ever ridden in a high performance engine with a carb setup.  Notice the amount of linkages and springs, etc. used to 'mechanically' operate the carburetor's various assemblies.  Compared to the TBI on the right, the carb looks pretty complicated!  If you can rebuild a carburetor, even a two barrel carburetor, then you can understand and rebuild a TBI system.  A TBI system can usually be rebuilt in a third of the time that a carb can.  TBI is relatively uncomplicated in design for something so powerful.

So, why are the primary venturis so much smaller than the secondary venturis on a carb?  Economy.  Usually, you cruise around town and drive on the highway using only two of these tubes to feed your engine.  This gives you good economy and enough power.  If you've ever heard someone say "I kicked in the four barrel and hauled ass!" then you now know what they meant!  When more power is required, the butterfly valves open, drawing in more air while dumping more fuel into the engine.   If you can imagine two small jets (forward) and two larger jets to the rear, you begin to see how the carb fits on the first manifold illustrated above.

So, okay, TBI does function pretty much like a carb, at least in initial fuel delivery and in placement on the engine block itself. With that, I don't see why people are tossing the TBI and going with a dumber unit.  That's not smart!  You don't see a separate dedicated intake runner for each cylinder on the TBI system, do you?  No, it's similar to the carb setup on the left, but look at how much the carb setup can flow!   It's almost four times the total intake area!  Here's the first clue to one of inherent problems with TBI: grossly restricted factory intake manifold design.

The TBI system even looks, remotely, like a carb 'setup' since it occupies the same place on the engine that a carb would normally sit and uses a similar dish style drop in filter air cleaner assembly. This visual similarity makes it easy for the uninformed to make ignorant assumptions about this particular setup. Pop your hood, and if you don't have the fuel injection emblems on your air cleaner, Joe Average is going to tell you that you have a carburetor. I mean, TPI with all its tuned runners and sexy curves, it looks exotic! That must mean that it makes more power! Throwing the TBI unit and manifold away and bolting on a factory TPI manifold has got to be good for, oh, say a hundred horsepower instantly! Right?

No. Sadly, it isn't, but that is a common misconception among many.

If TBI is so bad, why does Holley make a high performance TBI based injection system with your choice of two or four injectors, healthy enough to feed a 900 horse engine? I thought that TBI couldn't handle that kind of power?   If TBI is so bad, why do several companies now make upgrade parts for TBI?  Why is the GM TBI setup being swapped into everything from Jeeps to International Harvester pickup trucks and their tired old carbs replaced?  If TBI is so bad, why did it power the '82-'84 Corvette and F-body when GM had previous experience with port fuel injection, albeit mechanical rather than electronic fuel injection, but fuel injection just the same?

Because TBI works and the aftermarket is realizing this now.  Remember Cross-Fire Injection? That was throttle body. Done badly, but it was throttle body nonetheless. So, why did GM go with a throttle body injection system when it had experience with mechanical fuel injection systems (remember the fuelie Vette's)?  Because TBI works!   Throttle body injection is powerful, affordable, uncomplicated, and it can be made even more powerful, easily and cheaply.  TBI likes to be modified, in fact, it begs to be modified.

Why aren't more cars port fuel injected?  Why were there even TBI motors ever included in the design and manufacture of the 3rdGen F-body in the first place?  Easy.  Because for the few direct benefits of TPI, it is also very costly to produce (thousands of units on thousands of cars is a lot of money for the manufacturer), and a lot more complicated than TBI (TPI has Mr. Goodwrench swearing like a sailor...). Port injection is expensive, and its benefits to power and performance are limited to those two avenues. That's why you don't see economy cars boasting TPI. They're usually TBI, because they need not only performance, but also ease of maintenance and good gas mileage.  TBI and TPI are both electronic fuel injection systems, but each is designed for very different operating conditions.   Where TPI is the dedicated bruiser of fuel injection systems, more of a sniper rifle, TBI should be considered to be the jack of all trades, the shotgun of fuel injection systems.  They can both achieve the same end result, one is just more specialized than the other.  So, why do people toss the TBI unit and switch to TPI? Switching the TBI (stock) for a TPI (stock) isn't going to change much except a small increase in torque and a big decrease in your banking account. So why do it?  I have one idea on why this is done so often.

The carburetor fed 305s, with the exception of the L69 High Output engine, were pretty much boat anchors, especially in the eyes of the automotive critics. Ford proved this by blowing into the weeds any LG4 powered F-body, time and time again with their own 5.0 liter 302cid High Output V8.  It took EFI to wake up the small block 5.0 liter V8, and that first dose of EFI technology was the LU5 Cross Fire Injection setup, which would bow out to the (admittedly) much more powerful and efficient Tuned Port Injection just two short years after it's introduction.  A workable, high performance TBI system was still three years away, but TPI would have to carry the fight to the street. The original experiments with CFI Cross Fire Injection, featuring a dated manifold design with two inadequate TBI injectors in a cross ram setup, powered the '82 and '84 Corvette.  This same system was initially offered as the only high performance EFI option available on the new 3rd generation F-body. So really, historically, TBI beat TPI to the performance scene by about 3 years. However, EFI was still young at that time, and there just was not much you could do with the Cross Fire Injection engine.  CFI was a band aid, a system to add some spark to the Vette and the F-bodies while GM switched from carburetors to true high performance EFI.  It was a way to move from carbs to EFI, and the CFI system was truly amazing, when viewed in this aspect, and operated within its (limited) performance capacity.

The last hurrah of the carburetor fed small blocks were, without a doubt, the L69 High Output, discussed in further detail below and the Ford 302 4V HO motor, mortal enemies on the street. At the time when Ford's 302 was still fed by a carburetor, GM's 5.0 liter 305 L69 was seen as adequate for the street, and it was a hot performer, but even its limelight was fading fast in the midst of technological rumors of direct port fuel injection on the '86 Mustang GT.  GM beat Ford to the port fuel injection race by one year, and cleaned the Mustang's clock with the LB9 TPI 5.0 liter small block when it came to winning grudge matches on the street against the 5.0 Ford.  The mid-'80's proved then more than ever that EFI beat a carb hands down.  Carbs are history, EFI is the way of the future, and I seriously doubt if you ever see another production vehicle from GM or the Blue Oval or anyone that uses a carburetor ever again.

Cross Fire Injection (the 350cid L83 and the 305cid LU5 options) and it's primitive TBI fed cross ram would last only two short years in the F-body, and only two (or three depending on if you count '83 or not)  in the Corvette. Cross Fire Injection was a stop-gap measure for GM and Chevrolet, to move the corporate giant from carburetor to fuel injection as smoothly as possible. Cross Fire Injection, while having a place in F-body history, is not a good performance system. The manifold is inadequate, and has very small runner outlets which makes for strong barriers to high performance usage. The entire design will just simply not flow enough to feed a seriously hopped up engine, and the manifold or runners can't be modified for high performance use without extensive (and expensive) welding and reshaping of the runner outlets. It's just not worth it to try to extensively modify the CFI unit.  Cross Fire Injection is interesting as a restoration relic and has limited use as a high performance intake system, but only if you know what you are doing.  The CFI motors respond in their own way almost as well as the TBI motors do to very basic mods.  Heads, cam, exhaust, pulleys, and you'll wake up your CFI motor to the point where it's running like you've never seen it run before!

The Cross Fire Injection system, a early, primitive form of TBI, found on early 3rdGen cars and even the mighty Corvette, is not a viable high performance TBI based option (the original factory setup of CFI, that is).  If you really want to modify a LU5 5.0 liter or a L83 5.7 liter engine, then check out WWW.TURBOCITY.COM.   They have a new CFI unit which will flow enough to feed a 500 horsepower engine, and they will burn a chip just for you when you buy the system!  CFI can be made to perform, but it's a difficult and frustrating system to work with, as it exists in factory form, and knowing your limitations before hand will greatly ease your problems and costs during your buildup of this particular motor.

The LG4 was the workhorse of the 3rdGen, it was a mule of an engine, undignified, and the test bed for later more successful models. Displacing the familiar 305 cubic inches, it was fed by a Rochester Quadrajet carburetor controlled by mandated emissions equipment and a ECM electronic engine management (computer) module, it's performance could not match the performance of previous generation F-body engines and was considered by its critics to be somewhat of a dog even at the outset.

The LU5 was the Cross Fire Injection engine, a form of cross-ram manifold mounted dual, single injector TBI units. On the Camaro, it featured a special air cleaner assembly and functional hood vents (why the L69 never got these, I don't know, but their efficiency can certainly be questioned mainly due to their rather small size and awkward placement in the hood) to duct cold air to the cross ram TBI injectors. While twenty horses more powerful than the LG4, the LU5 still wasn't all that powerful and modifications to it were rather limited due to its complicated design. The LU5 also never got the heavy duty 5 speed transmission, which came standard with the LG4 engine (and later with the L69)! The LU5 just didn't like to be hot-rodded.  Still, from the LG4 to the LU5, EFI made its advantages apparent.

While the LU5 is often bad mouthed almost as much as the L03, the LU5 did have the distinction of being the first performance based electronic fuel injection (fuel injection period) available in an RPO production F-body. Until the LU5 came along, fuel injection was a thing reserved only for Corvettes (late '50's, early '60's) and the '82 / '84 Corvette (with the L83, a 5.7 liter version of the CFI based LU5). So, the LU5 is a very important engine in the history of the F-body. It was TBI, and it beat the TPI engines to the street scene by three years. Not bad, in hindsight, and first blood for TBI in performance form.  Where the TPI engines received their glory through the introduction of trick intake manifolds, performance oriented computer chip, hotter cam, and (later) even dual cat exhaust systems, the lowly TBI motors had to soldier on, full of potential, but nonetheless generally ignored by both factory and many owners. 

For 1982, the L83 debuted in the Corvette.  It showed a definite performance gain, despite being mated only to a new and quirky 200R4 automatic transmission, a performance gain that was very noticeable over the L82 carb fed 350.  Road and Track compared a 1982 TBI / auto Corvette to a 1981 carb / 4speed stick Corvette and said:

"the power shows in quicker dragstrip numbers.  The new car ran the quarter mile in 16.1 seconds at 84.5 miles an hour and accelerated from 0 to 60 in 7.9 seconds.  The pre-wundermotor did it in 17.0 seconds at 82mph and 9.2 seconds.  At last relief from years of backsliding.  And throttle response is excellent."

Now, any TPI bigot will tell you that TBI sucks, and of all the TBI that sucks the most, it is Cross Fire Injection which really sucks the big one.  But, what did Car and Driver say about the TBI injected 350 in the new 1984 Corvette?

"... It is the hands down fastest American automobile, capable of 140-mph top speeds, 0-60mph times under seven seconds, and 15.2 second quarter-mile forays ... one of the half-dozen fastest production automobiles in the entire world."

And the 1984 Corvette was powered by throttle body injection and the 'crappy' CFI system!

Throttle body injection.  Wet flow manifold design.  Let's look at an example comparing the 'lowly' 1988 L03 to the 350cid Cross Fire Injected V8 of the 1984 Corvette and see what four years of technology and understanding can do.   This engine would propel the (then) new Corvette to a speed of 140 plus miles per hour, a speed at that time considered to be incredible!  Both engines were throttle body injected, but along different lines.  What can TBI do?   TBI can power the hands-down, fastest American automobile, itself weighing 3200 pounds to speeds in excess of 140mph while using a highly restrictive dual ram single TBI injector setup that is damn near impossible to modify.

That's what TBI can do.  Now, imagine what it can do when it's set up correctly, and dialed in for performance ... 

Engine

L83 350cid TBI V8

L03 305cid TBI V8

Induction System Cross Ram twin injectors Dual injector unit
Compression Ratio 9.0:1 9.3:1
Horsepower 210 hp@4300 170 hp@4000
Torque 290 lb./ft@2800 255 lb./ft@2400
Yellow Line 5000rpm 4500rpm
Redline 5500rpm 5000rpm
Lift: intake .410 .351
exhaust .423 .386
Duration: intake 320 180
(crank) exhaust 320 196

High praise, for a lowly throttle body injected paperweight of a motor.  So, the L83 had 40 horses more and 35 lb./ft more torque.  A lot of that is due to the hotter cam, the presence of 45 more cubic inches, and the inclusion of a complicated factory cold air induction system that worked surprisingly well.  Notice that the cam was the same for the CFI L83 as it was for the L69.  You'll see later that the L69 H.O. dipped into the Corvette parts bin for its power.  It just goes to show you that most small block Chevy parts are interchangeable!  What is good for the 350 is just as good for the 305 and with some simple mods, the smaller TBI motor could equal, maybe even exceed the larger L83 in power production (better intake, better exhaust).  Such is the untapped power and the hidden potential of the L03.  It's a rocket in disguise!

[As a bit of trivia, anyone familiar with comic books knows the name of Frank Miller and Geof Darrow.  These two icons of the graphic art world got together and created a very adult, futuristic, dark, somber three part graphic novel called "HARDBOILED".  You might can pick it up in the comic or hobby shops if you look hard enough, well worth getting!  Think of it as a Blade Runner version of "Where's Waldo".  The detail is so immense, that I still go back and find things that I missed before.  One interesting thing that I did NOT miss in this graphic novel the first time I read it will make the CFI owners smile!  Well, in the second installment, book two, on page 10 (counting front and back as 2 pages), you will see that there is a major pileup on a super highway system.   OK, now look on page 10, middle right.  See the car with the exploding hood, the one that Harry Burns just rammed into, and the mushroom cloud rising out of hood, pushing the entire engine up and out into the sky?  Yeah, now what is that on top of the mushroom cloud, being forced high into the air by the explosion and the superheated gas?  It's a L83 Cross Fire Injected engine straight out of a '84 Corvette!   Even Miller and Darrow thought the CFI injected L83 engine was sexy, and it was!   Personally, I think the L83 CFI Vette motor, with it's tough looking magnesium air cleaner assembly, was the sexiest of all GM fuel injected engines, ever.]

TPI, or Tuned Port Injection, was introduced on the Corvette in 1985, debuting to high praises. It looked like the carb was finally seeing the sunset of its service life. The L69 High Output 305 V8 was something of an enigma, never duplicated in the Corvette (imagine what a 350 version of the L69 could have been like, but wait, that would have been an L82, and the L83 TBI/CFI whipped the L82's carb fed butt. See above...), was an exclusive street terror found living in the F-body alone. However, when the performance advantages, not to mention the increase in economy and the lowering in emissions, that EFI could bring about to the industry were realized, the poor carburetor had the last nail in its coffin driven home.  GM and Rochester no longer produce carburetors.  Edelbrock is now the only producer of the Rochester designed Quadrajet (sold under the trade name of Edelbrock Performer Series carbs).

What about the L69 High Output motor?   Wasn't it more powerful than the LU5 Cross-Fire Injection motor?  Yes and for good reasons.  The L69 carb fed small block was more powerful than the LU5 for the simple reason that the L69 received a lot of factory high performance parts whereas the LU5 received none.  The 5.0 liter L69 High Output engine differed from the base model 5.0 liter LG4 in several important ways.  Starting with a standard LG4 305cid motor, Chevy added an high performance factory aluminum intake manifold.  The Rochester 4bbl carb that sat on top had new meters and larger jets for better flow and more power.  While the heads were (arguably) the same, the HO motor did receive the larger 1.84 / 1.50 valves compared to the LG4's smaller 1.76 / 1.46 valves (this fact is probably what causes people to argue that the heads were 'different'.  It is not that the heads were different, it is the valve sizes that were different!).  The flat top pistons in the L69 gave it a 9.5 to 1 compression ratio (high compression for the time) over the LG4's more sedate 8.6:1 CR.  The L69 dipped into the Corvette parts bin and took the higher lift and longer duration cam (non-roller hydraulic) from the Vette's larger displacement 350cid power plant.  It also borrowed the Corvette's much more efficient monolithic 'wide-mouth' style catalytic converter, placing it in a larger (than the LG4) 2.75" diameter exhaust system that was much more tuned to performance.  A lightweight flywheel and an electric cooling fan (which freed up parasitic horsepower loss from the belt driven fan) were also part of the legendary L69 package.  The fuel pump was (arguably) of a higher capacity than the stock LG4 model to feed the higher performance engine's needs.  The PROM was calibrated for extra performance and a special (much coveted) high flow, large capacity dual snorkel air cleaner gave the L69 HO motor all the appearance mods it would ever need.  Anyone who ever popped the hood of a L69 equipped Z-28 and saw those two snorkels knew that no ordinary 305 sat between the fenders of that car...

The factory L69 H.O. motors were tough!  The factory changes made in the production L69 setup yielded *roughly* 45 more horse power, but the same torque.   The L69 did, however, have the advantage of a flatter torque curve overall as well as raise that torque curve 1200 rpm higher in the power band, giving the L69 a much broader range to play and perform in.

Engine

5.0 liter LG4

5.0 liter L69 H.O.

Induction System Rochester 4v carb Rochester 4v carb
Compression Ratio 8.6:1 9.5:1
Horsepower 145 hp@4000 190 hp@4800
Torque 240 lb./ft@2000 240 lb./ft@3200
Yellow Line 4500rpm 5000rpm
Redline 5000rpm 5500rpm
Lift: intake .357 .410
exhaust .390 .423
Duration: intake 176 320
(crank) exhaust 194 320

But for all of it's past glory, the carburetor wasn't long for the automotive world, as presented in a factory installed manner.  Consider the mighty Chevy L69 305 H.O. and the Ford 302 H.O. as the last hurrahs of carb fed factory performance cars, the closing arguments of a era of muscle and performance heard on the streets.  Give this motor respect, for it was truly the last scream of the four barrel before that induction system fell to performance needs and government standards.   L69 HO.  Gone, but never forgotten.  RIP.  Exit carburetor.  Enter electronic fuel injection (EFI).   Why have we visited this motor in such great detail?  To prove a point.   The 305 L69 was nothing more than a factory hotrodded 305 LG4.  It says volumes about the ability of the 305 to absorb high performance parts and take on a whole new high performance life.  The L69 should be a benchmark that other 305 LG4 and L03 owners attempt to build their combinations around, for the L69 was factory hotrodded in the most traditional of manners; performance intake, better heads, hotter camshaft, cold air induction, and larger exhaust.  All basic aspects of any engine which will either kill it or bring it roaring to life.  The L69 is the penultimate example of what a very mildly hotrodded 305 is capable of.  And that was using a tired old carburetor... What about EFI?  With the demise of the carburetor for any serious factory performance aspect, some other form of induction had to take its place.  That other form of induction was Tuned Port Injection.

Electronic Fuel Injection (EFI)- The Second Time Around

The second version of EFI from GM was called TPI or Tuned Port Injection. It was a dry manifold electronic fuel injection system controlled by a digital processing unit that was state of the art. The triumphant debut of the TPI 5.0 liter LB9 engine was in 1985 on the then brand new model of Camaro, the IROC-Z.   The 1985 IROC-Z, with it's 5.0 liter TPI fed engine and 700R4 transmission, could see an honest 140+ MPH on the straight away.  A manual transmission was not offered with this motor, but a stick could be ordered with the remaining L69 H.O. motors still being offered (in a very limited capacity) that year.   TPI was new, it was port fuel injection and it was in a new Z28 called an "IROC-Z".  It would run flat out faster than anything else including the LG4, the LU5, and even the mighty L69!  Amazing, at the time.  Also, true TBI wasn't around, at the time.  Despite the advent of the TPI system, the base line motors for the performance F-bodies of this time period were still the anemic LG4s.   It would be three more years before the LG4 would be replaced by a truly spirited motor, the L03.  In that time, the only form of high performance EFI available to the F-body owner would be the LB9 5.0 liter TPI power plant and, in 1987, the much larger and more powerful (but intake and exhaust restricted) 5.7 liter B2L 350cid power plant.  The L69 would continue in limited production during 1985 and 1986.  It would be gone completely by 1987, allowing that year to bear witness to the only available form of carbureted small block, the tired old LG4, itself soon to bow out completely as well.

TBI was waiting in the shadows for its own debut, which it got in 1988. 1988 saw the absence of any form of carburetor on any F-body engine. In it's place was a higher powered 5.0 liter, not as powerful as the Tuned Port Injected LB9 or the larger B2L 350cid TPI V8s, but still more powerful than the anemic LG4 it was replacing and the optional performance LU5 of just four short years before. A lot more powerful!  In 1988, the Pontiac Firebird brochure proclaimed the arrival of the new L03 engine in the following manner:

"Strong is the standard 5.0L V8 (L03).  But don't look for the classic Q-Jet.  Good as it was, it's on its way to carburetor heaven.  Something better's come along, and it's called electronic fuel injection with a TBI system.  It gives better fuel atomization and distribution, along with better cold starts.  This system helps the L03 to be rated at 170hp and 255 lbs.-ft. of torque."  - Pontiac Firebird brochure, 1988.

The L03 debuted to rave reviews.  HOT ROD magazine thought the motor had a lot of potential and had nothing but praise for the motor when it was first introduced in 1988:

"... the TBI-equipped engine does show promise for serious hot rodding.  Like the Firebird, the Camaro can benefit from a good exhaust system such as those available from Gale Banks Engineering, and front-line computer chip manufacturers will no doubt have PROM chips to improve performance.  But it's clear that the TBI system has given the (base) engine some decent potential, and that's where we suspect substantial improvements may be found.   To complement a free breathing exhaust system, it seems like than an improved intake manifold, throttle body modifications, and a free-breathing air filter system would add substantially to the engine's performance." - "Low Buck Coupes", HOT ROD, 1988

Again, those who understood basic hotrodding techniques were applying them in theory to this motor, recognizing its potential for performance.  This information was first introduced in an article back in 1988, entitled "Low Buck Coupes", where the new (for then) 1988 Camaro Sport Coupe with the 5.0 liter L03 was compared to a 1988 Formula Firebird with the 5.0 liter LB9 TPI motor, both engines shared the same 9.3:1 compression ratio.  The TPI power plant had the clear advantage performance numbers-wise or so the experts thought, but the new L03 had really impressed the editors of HOT ROD magazine and some track time was set up to confirm their suspicions of what the new TBI motor was capable of.  Both cars were equipped with the same transmission, the 5 speed manual with overdrive 5th gear ratio.  The L03 was backed with a somewhat weak 3.08:1 rear gear with an open differential, while the Formula had a much stouter 3.45:1 rear gear set in a 9 bolt posi differential.  Power for the L03 (as always) was 170hp @ 4000rpm and 255 lbs/torque @ 2400 rpm.  The LB9 power plant was the 'hotter cam' power plant, with a horsepower rating of 215hp @ 4400rpm and 285 lbs/ft of torque @ 3200 rpm.  The Formula, while having superior horsepower and torque and rear axle ratio, was also 70 pounds heavier (not a lot...), had 16x8 wheels (as opposed to the Camaro's dinky 15x7s) and stickier tires.  Zero to sixty for the two cars showed that the L03 could accelerate to sixty miles per hour in 7.6 seconds while the 'better' TPI power plant (with superior rear axle ratio and camshaft) could attain the same speed in 7.1 seconds, just half a second quicker.  That is not a lot, as was evidenced by the writers for the magazine at the time.  The quarter mile times were also similar and enlightening; the 'inferior' L03 could motivate the Camaro Sport Coupe down the strip in 15.71 seconds at 89.3mph while the Formula with the 'superior' LB9 TPI plant could do the quarter in 15.07 seconds at 93.4mph.  Again, not a lot, and basic hop up tricks done to the L03 could close or even eclipse that performance advantage for very little money.

HOT ROD had further praise for the L03:

"This new engine, RPO L03, features the same basic 9.3:1 compression long block but replaces the Quadrajet carburetor with fuel injection.  The switch does increase the horsepower, and there is a considerable difference in the way the car feels when you stab the throttle. ....  No matter how you look at it, the old standard LG4 engine was one of the most anemic small-blocks ever built.  It never felt strong, and it was definitely short on above-4000rpm power.  The new L03 engine has plenty of torque and horsepower, and it feels strong up to and above 5000rpm.  Even with 3.08 gears, our test car felt crisp and quick on the street, and it was capable of mid-15 second times at the track.  The 170hp V8 delivers a whole different world of performance that's easily acceptable, especially compared to previous efforts."  - "Low Buck Coupes", HOT ROD, 1988

With so much going for it, why is TBI considered 'bad'?  Why do people discard their TBI units in favor of TPI units?  TPI is perceived to be an easier system to modify for the sole reason that it has performance parts available for it that a TBI system simply doesn't. Aftermarket companies make high performance parts for the factory TPI systems and they (generally) don't make high performance parts for the factory TBI systems.  The reason that there are so many aftermarket parts for TPI is simply because TPI is ten times more complicated that TBI is. Sure, TBI looks like a carb setup, and that's because it is "simple fuel injection". It has less moving parts, in fact less parts altogether than the TPI setup. There are more aftermarket performance parts for TPI than for TBI for the simple fact that TPI has more actual, physical parts to modify and improve than TBI setup.  More parts equals more expense equals more trouble.  You have to modify more, because TPI is a much more complex system.

More parts always equals more things to go wrong in my book.  More parts equals more possible restrictions in air flow. More parts equals more money to spend to get otherwise simple performance gains. More components equals more headaches when working with the system. With a TPI system, you have items like the intake manifold, intake runners, plenum, throttle body, throttle body coolant tube, mass air flow sensor, throttle body intake air foil, fuel pressure regulator, umpteen number of gaskets to deal with, etc. A TPI system also has, depending on the type of injection control, either 8 or 9 injectors, which is one injector per cylinder with (sometimes) a extra cold start injector.

Compare the TPI system and its components to the lowly TBI system. The TBI system has a injector pod / cradle housing two (!) injectors. There are only two injectors, and no troublesome cold start injector. The hook up for the computer / command / control (C3) linkage is almost idiot proof (nothing in my book is idiot proof, there will always be someone who can hook up an idiot proof item in the wrong way.  Always!). And if you ever have to adjust your injectors, or remove your unit, it's easier to remove than a carburetor! You can rebuild a TBI system about as easily as you could a two barrel carburetor system and in one third of the time. The whole TBI system simply lifts off. Try that with a TPI system! Ever weighed a TBI system as compared to a TPI system? There's a good deal less weight with the TBI system! Don't believe it? You can tell just by looking at the two! I bet there's twenty to thirty pounds of weight difference, stock for stock!  Less weight = more power!

Also, realize that the TPI unit is flow restricted in itself, that much has been proven time and again (yet people ignore it... ah, the power of marketing over the power of common sense).  To make this point, realize that the TPI unit does not do as well on the 350 as it does on the 305.  Why?  The 350 uses more air, it is a larger air pump, and the TPI is more suited to the smaller 305, in fact, the TPI unit was designed for the 305, not the 350.   The 350 uses the exact same TPI unit that the 305 uses...

Cost Analysis of Tuned Port Injection Modifications Vs. Throttle Body Injection Modifications Table

Engine

TPI Induction Cost TBI Induction Cost
New Intake Manifold- Edelbrock High-Flo TPI manifold $379.95 Performer Plus TBI manifold $205.95
New Port Matched Intake Runners High-Flo TPI runners $329.95 N/A (not required) $0.00
Larger Throttle Body (increased flow) BBK Throttle Body $319.95 TurboCity $229.95
Ported Plenum (increased flow) TPIS $89.95 N/A (not required) $0.00
Adjustable Fuel Pressure Regulator TPIS $89.00 TurboCity (or do it yourself) $49.95 (or free)
Plenum Air Foil TPIS $59.00 N/A (not required) $0.00
Injector Spacer N/A (not required) $0.00 TurboCity $19.95
Throttle Body Spacer N/A (not required) $0.00 TurboCity, 2" $42.95
High Volume Fuel Pump TPIS $179.95 TurboCity $139.95
Flow Matched Injectors TPIS ($54.95 x8) $439.60 TurboCity ($69.95x2) $139.90
Total Cost To Upgrade Wallet in a deep coma.

$1887.35

Wallet hurt, but will recover.

$828.60

Final Verdict on "Is It Worth It?"

If you have more money than brains, yeah, go for it!

$1050 cheaper?!  Very smurfy!!!!

Does all of that work and modification of the factory TBI unit sound too complicated? Well, that's because it is too complicated! Want a replacement TBI unit with 2" bores, direct bolt in capability, hooks up to the factory wiring harnesses, will talk to your ECM with no problems, and has a built in AFPR?  Sound like a dream?  Nope.  Look at this:

wpe8E.jpg (21211 bytes)

This unit is available from JEGs or Holley.  You see the price is actually CHEAPER than what it would take to rebuild the stock TBI unit using the various Turbo City prices, by about $500 bucks!  This is the unit I plan to use on my L03 buildup for those very reasons.  Why spend more to do the very same thing?   So we can upgrade our complete induction system to 670cfm for $310, where it would take six or seven times that much to do the same for the TPI system.  To approach TBI modification and performance application, you have to discount 99% of what you've heard on-line and from other people, because, face it, when it comes to TBI, most people are ignorant of even the simplest of TBI operations.

Back to the discussion above, why include the Edelbrock intake manifold and runners on the 305 TPI buildup if they are not cost effective?   Isn't that just padding the cost to show that TBI is cheaper and that the comparison is a cheap shot?  No.  Remember, we are making each induction system to be the best that it can be, period, and we are assuming that you are going to put a real horse of a motor under it.  Stock for stock, the TPI and TBI are quite adequate, but both run into problems the moment you start slapping high performance parts on.   It costs more to get a TPI up to speed than it does a TBI unit.  A lot more...

Want to chuck your TBI system and put on a TPI system?  No problem.  Hope your wallet is deep.  Very deep.  TPIS will sell you a reconditioned (i.e. 'used') TPI system for just $1995, which includes fuel pump, custom wire harness, computer PROM (Level I), all relays, injectors cleaned and blue printed, new TPS, MAT, Knock Sensor, Oxygen Sensor with bung, IAC, T.P.I.S. adjustable fuel pressure regulator, air foil, distributor and cap. You provide the air cleaner.   Of course, then you have to put another $1500 into it to get it up to speed, since TPIS is nice enough to throw in their custom throttle body air foil and the AFPR for this purchase.  Or you can just decide to bite the big one all at once and get one of their modified systems, which retails for $3750.00 (yearrrghhh!), and includes all of the above plus a Big Mouth manifold, large tube runners, larger throttle body, and a upgraded PROM.  Of course, you'll still need the wiring harness ($250) and the ECM ($ varies by junkyard).

TPI still looking good?  Is it worth it to spend $2000 for a reconditioned TPI unit, put another $1500 into it, just so you can be like the other guy?  Heck, if you bought your 3rdGen car used (like most of us did), you didn't pay $3500 for the car!  Let alone adding in another type of EFI system when you already have a perfectly good one to begin with, a EFI that will cost you as much as you paid for your used 3rdGen!

Is changing to TPI worth the trouble and money expended?  IMHO, no.  Not if you didn't have the TPI system installed from the factory to start with. Converting from TBI to TPI requires that you use the TPI intake manifold, plenum, heck, everything that I listed above, if you can find it in a junkyard or by private seller, it's still going to set you back big, and I do mean big $$$$$$.

Switching from TBI to TPI, or just to TPI period is a pain in the ass.  Don't let anyone tell you that switching to TPI is easy.   It's not.  That's just the plain, simple truth.   Just putting the TPI system in and removing the TBI system is more trouble than it's worth to me, and that's another reason I'm not going to do it. Stripping my wiring harness and computer and decapitating my small block isn't my idea of fun, with the added expense of buying a TPI system, wiring harness, and all equipment going with it (and THEN having to modify it on top of that...) and all for a few pounds of torque (stock).   By the time you switch from TBI to TPI, and modify the TPI system to meet your needs, plan on spending about $1800, give or take. Or you can modify your stock TBI system to flow as well for a quarter of what it would take to rip off the TBI, install TPI, and modify the TPI to meet your needs.

A few hundred dollars vs. a few thousand dollars?!  And trust me, TPI is a hell of a lot more picky about how it likes to work than the TBI system. I know. I've owned two. That's why I bought a TBI powered '90 Formula. I wanted the TBI engine (and people have called me crazy for this decision). Having owned the 255 horse aluminum head (under rated) L98 TPI '88 Z-51 Vette and the 245 horse '89 L98 IROC-Z, I thought that the '90 L03 TBI Formula would be heaven.  It is for the sole reason of being ten times simpler to work on and modify than a TPI car.  And it's full of potential.  Classic, undiluted, basic hot rod potential.

Anytime you are dealing with a mass air flow sensor, you are going to have trouble. Even speed density systems are fickle. What's a mass air flow sensor?   Picture this, you have a round plastic tube in front of your intake of your TPI unit.  Inside this intake, which is choked to death by stuff like bird wire and narrow passages, you have a small wire held taut in a special unit.  Now, this wire is heated to a constant temperature.  When incoming air blows past the wire, it cools it.  Electrical conduction occurs at different speeds depending on the temp of the wire.  The computer reads these conductive speeds, based on the flow of electricity through the wire at different temperatures, in order to make performance decisions about your engine.  Whew.  Sound complicated?  You bet it is, and fickle!   If anything in the automotive world should gain your wrath, it's the mass air flow sensor.  In my book, it's just not worth the extra effort and trouble to switch to a TPI system, if you didn't have one from the factory. Work with what you have!

So, why is the TBI system so attractive to people who know and understand it? What do those people really know, why are they keeping their TBI systems?  Why do TBI owners defend the TBI system so fiercely?  How can a slightly modified TBI car blow away a stock TPI car when so much is so obviously in the favor of the TPI car?   Engine mod for engine mod, exhaust mod for exhaust mod, a TBI car will spank a TPI car.  Equal for equal because TBI is ten times simpler and cheaper to modify than a TPI system. The people who bad mouth TBI systems and constantly try to get other people to switch to TPI are people who lack the knowledge to work on or design a good TBI system. That's sad, since the TPI is so much more trouble and complicated than the TBI system, you would think that these people would be making fun of TPI and switching to TBI en masse.

The core thrust behind hotrodding has never really been about 'monkey see, monkey do'. The core thrust of hot rodding is made up of people who push the envelope. People who use what they have and make it perform miracles or make it perform in ways that it was never intended to perform. People who switch their TBI to TPI are, IMHO, missing the whole point of hot rodding.    The nature of the human spirit is that it's always easier to imitate than it is to initiate.  This, I believe, is one of the nails in the coffin for TBI.   Why go to all of that work when you can just bolt on a TPI system like the other guy?  A lot of people think that more TPI parts means that TPI is the better setup. More is better, right? Not in all cases. More TPI parts does not mean that TPI is a better system. I don't know where this idea came from that the more parts you can stick on a system, the better it is, but that is the popular myth on the internet. That's not a good analogy in my opinion. It means that you have to use more parts to modify it! It's almost like another small motor sitting on top of your main motor. You have to gut this, port that, bypass this, change out that, replace this, and then you get performance mods. Everything in a TPI intake system works together, just like a motor, increase one, you get some benefits, increase all, you get a big benefit. Just like another engine. That's two things to totally change and modify; your engine, and your TPI system!

That's TPI for you.   Powerful? Yes.  Efficient? Yes.  Lightweight? No.  Trouble free? No.   Easy to install? No. Cheap to modify? Not no, but hell no!

So, TBI is forgotten by all those who are eager to have a car 'just like his!'. That's sad, and that's why I don't like TPI. Everyone has TPI. It's become a real poser system. Few people have really pushed the limits of TBI. Why? Because it's easier to go with something proven than to break a little sweat and investigate an alternative method of making horsepower.  For all the claims that TBI is just a 'smart' carb, it's amazing how many people don't use tried and proven carb upgrade tricks to get this 'smart carb' system to work better. TBI is so responsive to even the little mods that it makes any hot rodder smile. TBI is a induction system that listens to you.  But TBI is not a carb, and that's the whole point!  TBI is electronic fuel injection, and it is the simpler, no-nonsense alternative to TPI, and TBI works wonderfully.

When it comes to the TBI motor, people are quick to point out that the TPI and carb (L69) motors made more horsepower than the TBI motor.  Still think that horsepower is the end all of bragging rights? Think again. There is an old saying that you would be wise to remember:

"Horsepower sells cars, but torque wins races."

or my own derivative

"Horsepower wins brags, but torque wins drags."

 

A Diamond In The Rough

With all of that out of the way, let's get on into the heart of just what is wrong with the 5.0 L03 TBI injected small block Chevy V8 found in so many 3rdGen F-body cars. It's amazing what people will say in praise of the five liter L69 H.O. engine, but how quick they are to bad mouth the five liter L03 TBI engine.  Remember the little saying above? Well, here's some news for you H.O. engine owners, the TBI engine may have produced 20 horses less (170bhp vs. 190bhp) than the H.O. carb topped engine, but it made 15 ft/lbs. more torque and it made it without all of the hotrod factory parts like the Corvette camshaft, larger exhaust, larger valves, and better intake manifold!   The L03 could out grunt the L69 any day when it came to torque.

Th L69 was a stout engine! Don't get me wrong, and I pay devotion to H.O. engines as much as anyone else does, but after all, it was only a 'worthless' 305cid topped by a Quadrajet four barrel carburetor, no EFI was involved at all! It was a 305 tweaked by traditional hotrod techniques.  What am I getting at?  The 305 responds very well to hot rodding, GM proved that with the L69.   Take a look at the numbers:

Engine

L69 305 H.O. 4V

L03 305 TBI

Compression Ratio 9.5:1 9.3:1
Horsepower 190 hp@4800 170 hp@4000
Torque 240 lb./ft@3200 255 lb./ft@2400
Yellow Line 5000rpm 4500rpm
Redline 5500rpm 5000rpm
Lift: intake .410 .351
exhaust .423 .386
Duration: intake 320 180
(crank) exhaust 320 196

Match all of these L69 parts (better intake, hotter cam, higher compression, better flowing cylinder heads, better exhaust) with the TBI system and you've got a engine that would run circles around the carburetor version of the L69. No arguments there. EFI beats carburetor any day. Hands down.  So, if the TBI is a 'smart carb', wouldn't it make sense to use a 'smart' carb instead of a 'dumb' one?  In my book it does.   Performance figures for the L69 and the L03 compare equally as well.  You know what the L69 came with, and what the L03 came with.  Stick both packages together and what do you get?  Near equal performance in the real world.  Huh?!  But the L69 was the greatest of the carb based high performance motors, it should run circles around the L03.   Maybe on paper, but in the real world, performance of both engines was comparable and would come down more to driver skill than actual hardware being present.   The L69 in a Z28 could do the quarter mile in about 15.44 seconds at a speed of 91.5mph and could see zero to 60 in a little over 7 seconds.  Compare that to the L03 as tested by Hot Rod and we find that the L03 ran the quarter in 15.71 seconds at 89.3mph and could see zero to sixty in just 7.6 seconds.  The L69 had a 3.73 posi rear end, the L03 was running a 3.23 open differential, and smaller tires.  The L03 also didn't have half of the goodies (big exhaust, adequate sized air cleaner, hotter cam, better valves, etc.) that the L69 had.   Pretty respectable, for a motor that is considered to be a 'boat anchor', don't you think?  Three tenths of a second in the quarter and two miles an hour is easy to attribute to driver skill.

The stock L03 never had it as good as the parts that were thrown at the L69 and the little TBI motor still comes in respectably when compared to 'better' motors. The L03 is stouter in the torque department than the H.O. motor ever was, and look at the cam specs! The L03 is a wimp compared to the H.O., it even has less compression!  So, what is going on here?  Magic?  No, not really. Just careful planning, and a light touch of technology.  Even without all of the toys of the L69, the L03 is a respectable engine.  Now, imagine what the L03 would do if it had the exact same setup at the L69?  200 horses?  220 horses?  300 lb./ft of torque?  More?  Possible!  While the L69 went on to have it's praises sung, the L03 became a forgotten member of the family, an unsung hero. Why? Because the L03 was a diamond in the rough, and not many people have cared enough (or been smart enough) to polish it to the brilliance that it deserves. Not many people have cared enough to spend the extra time it would take to research and modify the TBI, simply because it would take some effort, and people might laugh at them for daring to think that TBI was capable of any serious performance. No, better just to do like other people and discard the TBI and swap in a TPI or a carburetor.  Better to be normal.  Normal is safe and cozy.

Normal is also boring as hell...

Let's compare the 1988 L03 to the LB9 TPI engines of 1985 and 1986.

Engine

1985 305 TPI 1986 305 TPI 1988 305 TBI
Compression Ratio 9.5:1 9.3:1 9.3:1
Horsepower 215 hp@4400 190 hp@4000 170 hp@4000
Torque 275 lb./ft@3200 285 lb./ft@2800 255 lb./ft@2400
Yellow Line 5000rpm 4500rpm 4500rpm
Redline 5500rpm 5000rpm 5000rpm
Lift: intake .404 .350 .351
exhaust .415 .385 .386
Duration: intake 320 307 180
(crank) exhaust 320 311 196

So, here is tuned port injection at its best. You'll notice that the TPI engines didn't make 'that' much more power than the TBI engine, and since the TBI was saddled with a restrictive air intake system, a very weak cam, low flow heads, and a restrictive exhaust system, it's still amazing to me that the L03 performed even this well, but it did!  Imagine what you can have if you free up all the restrictions of the L03 / TBI system?   Look at the cam on the L03, compare it to the cams on the LB9, even to the dreaded 1986 'peanut' cam. Even the peanut cam was hotter than what the L03 got and the L03 still turns in respectable numbers!  The only answer as to why that might be is that there is a very capable system lurking under the hoods of many 3rdGen F-bodies.  A system just waiting to be awakened and tweaked into a snarling monster of a power plant.

You can see the difference in the cam grinds (which is the only thing that changed) from 1985 to 1986 on the TPI engines! Still, the most powerful TPI engine (1985) only made 20 lbs. more torque than the TBI engine, which isn't saying much when you think that it had the 'awesome' TPI unit, a very hot cam, better exhausts and better flowing heads. If both the L03 and the LB9 had the same cam, heads, and exhausts, I'd be interested in the results, even if the comparison used the weaker 'peanut' cam.  Also, note the 0.2 points higher compression on the '85 motor which could account for some of the extra power.

So, what is wrong with the L03?  That's simple; everything is wrong with the L03!

I bet you were not expecting that admission, were you?! Well, when you pick your jaw back up off the ground, read on. I'm not kidding, and yes, it's funny. Everything about the L03 is wrong, just like everything about the LG4 is wrong.  Short of induction systems (carb vs. TBI), the motors are identical.  However, there is no need to be discouraged as none of these problems are incurable, and none of these problems are excessively difficult to overcome. Most of these problems will go away with your typical hotrod modifications, which you were planning on doing anyway, right? So, if you are going to do these mods anyway, and the problems are going to disappear as quickly as you can slap parts on, what is wrong with the L03?

Nothing.

Absolutely nothing at all.

The L03 is a hot rodder's dream. It is just begging for common hot rodding modifications. Did you ever want an engine that would respond well with every single thing that you throw at it? Sound like a dream?   Then the L03 is your dream come true.

First off, comparing the L03 to the L69 isn't fair. The L69 was hotrodded from the factory to begin with, it was pushing the very limit of legal emissions and Federal mandates, and it actually may have broken a few minor Pollution Nazi laws, however, it was a hot rod engine, souped up for high performance from the factory. It was a killer from the start. No excuses. You didn't order the L69 if you were looking for reliable transportation back and forth between college and home. You didn't order an L69 if all you were going to use it for was to go and get groceries at the supermarket. No, you ordered the L69 to kill Mustangs, and it slew them with zeal.

The L03 was never intended to be a performance engine.

Ever.

But then again, neither was the LG4.  By being 'intended' to be a high performance engine, I mean a high performance engine from the factory, to come from the factory with high performance / speed parts included in the original equipment package.  The LG4 was never a factory 'super engine', the L03 was never one either.  When you threw high performance parts at the LG4, you ended up having the L69.  The L69 was just a LG4 on steroids.  The same thing happens to the L03 when you treat it similarly.  So, the L03 wasn't intended to be a high performance engine.  Neither was the LG4.   However, like all engines, that doesn't mean that the L03 can't ever be a performance engine.  The L03 is just waiting to wake up.  It is a tired little motor slaving away under many, many restrictions, and doing a damn fine job of it as well with little or no complaints.   The L03 wasn't stuffed with parts from the Corvette's toy bin, it wasn't modified from the factory to be a hot rod, it wasn't a legend, but it is a sleeper. It's initial debut was as a simple, reliable, economical engine that produced emissions legal horsepower and torque in amounts enough to motivate the F-body to acceptable levels of performance (it would wax a regular LX Mustang and any other 'sporty' car hands down). If you've ever driven a 5 speed L03 with some decent gears hung out the back, you know that this car performs much better than the LG4 or LU5 ever did! The L03 would outrun a Cross Fire Injection motored F-body all day long, especially since the LU5 came only with an automatic transmission and the L03 could have a close ratio 5 speed. So, in hindsight, compared to what the F-body was first shipped with, the L03 really was a 'high output' engine.

Check out this comparison between the 1982 LG4, the 1983 LU5, and the 1988 L03. Can you say "High Output"? I thought that you could ...

Engine

1982 305 LG4 4V 1983 305 LU5 TBI 1988 305 L03 TBI
Compression Ratio 8.6:1 9.5:1 9.3:1
Horsepower 145 hp@4000 165 hp@4200 170 hp@4000
Torque 240 lb./ft@2000 240 lb./ft@2400 255 lb./ft@2400
Yellow Line 4500rpm 4500rpm 4500rpm
Redline 5000rpm 5000rpm 5000rpm
Lift: intake .357 .390 .351
exhaust .390 .410 .386
Duration: intake 176 194 180
(crank) exhaust 194 201 196

Remember, TPI was introduced to equal the performance (torque) of the larger TBI motor when applied to the smaller 305.  If you see that the non-'peanut cam' TPI motor made pretty close to the L83 torque, then I guess that the engineers got near what they were looking for.

Engine

L83 350 Cross Fire Injected (TBI) V8

1985 305 TPI
Compression Ratio 9.0:1 9.5:1
Horsepower 210 hp@4300 215 hp@4400
Torque 290 lb./ft@2800 275 lb./ft@3200
Yellow Line 5000rpm 5000rpm
Redline 5500rpm 5500rpm
Lift: intake .410 .404
exhaust .423 .415
Duration: intake 320 320
(crank) exhaust 320 320

But the L03 sucks.  It's built defective from the factory.  It's an inferior engine.  You're a homosexual if you own one!  You're an idiot if you ever try to modify it!   Wrong.  Wrong.   Wrong.  Wrong.  Wrong.  Wrong.  Contrary to popular belief, the L03 isn't an engine that is magically restricted, that somehow is 'different' in design than the 305 LB9 or LG4 engine. It's not weaker structurally. It's not running on siamesed cylinders. The crank isn't made out of tin or Nerf(tm). The pistons don't melt once you push it past 4500RPM. It doesn't have blocked off coolant passages, a hollowed out crank web, plastic lifters, valve springs made from old Slinkys, injectors produced by the same company that makes the Super Soaker water guns, or any other wives' tales you might have heard. The block is the same, cube by cube. Exactly the same. It's what's on the inside that makes all the difference. It's the guts of the engine that makes the difference, and how it breathes in it's intake charge, how it processes that charge, and how it evacuates the spent charge that either makes a motor a legend or a paperweight.

If you are ready to turn your L03 from a paperweight into a legend, follow this link.


praise23.jpg (7933 bytes)

Back